Where the money goes — one unplanned stop
Illustrative high-speed packaging line · ~2 hours off production
Typical total per event: €14,000 – €28,000
Any Machine
When the line stops, your team needs answers — fast. ZenithOS brings alarms, procedures, and real immediate support together so production can restart with less guesswork.
Who we are
Built to cut
production stops
We build ZenithOS for the people at the machine — operators, maintenance, and supervisors who need clarity the moment production stops.
What we do
Installs on
your equipment
Palletizers, packers, formers, conveyors, fillers — and any other automatic machine. One platform to shorten unplanned stops and get teams back to work.
- Palletizers
- Depalletizers
- Case packers
- Carton formers
- Tray formers
- Conveyor lines
- Fillers
- Any machine
Our product
ZenithOS
Software built for the plant floor — see what stopped the line, follow the right steps, and reach real immediate support without losing precious minutes.
The business case
Every stop
costs more than you think
Unplanned downtime is lost output, scrapped product, rush freight, overtime — and people pulled in on a shift that was never theirs. ZenithOS shortens those moments and what they drain from the business.
Monthly impact — with vs without faster recovery
Same line · ~10 unplanned stops per month (illustrative)
Without guided recovery
With ZenithOS
Estimated saving: up to €88,000 / month
Shorter standstills, fewer repeat faults, less firefighting
€1M+
Annual exposure on lines with recurring stops
−35%
Typical recovery time teams aim for
Fewer
Night and off-shift interventions
And then there is what no spreadsheet captures: going home knowing you will not be called back in on someone else's shift — resting at night while the line still gets the context and support it needs. That peace of mind does not have a price tag.
Figures are illustrative ranges based on typical line rates, recovery times, and plant costs. Your actual savings depend on your equipment, shifts, and process — we can model yours in a demo.
01
See the fault
Live machine status and active alarms — so your team knows where to start the moment production stops.
02
Real immediate support
When help is needed, your team connects to support that already sees the machine context — alarms, status, and history — so assistance starts without repeating the story.
03
Docs when
Docs when
you need them
Manuals, drawings, and procedures — searchable right at the fault, when every minute off the line counts.
04
Alarm to action
Each alarm leads to the next step — guided troubleshooting in one place, less searching, less idle time.
05
Fewer surprises
Maintenance surfaced before it becomes a stop — so your team stays ahead of surprises that cost production time.
06
Back to
Back to
production
Built for life at the machine — with real immediate support always within reach. The goal: fix the fault and restart the line with minimum standstill.
Get in touch
Less downtime
on your line
Ready to see it on your line? Tell us your machine type and biggest downtime challenge — we'll show how ZenithOS and real immediate support can help your team recover faster.